Microstructure-Based Estimation of Strength and Ductility Distributions for $$\alpha +\beta $$ Titanium Alloys

Titanium alloys are processed to develop a wide range of microstructure configurations and therefore material properties. While these properties are typically measured experimentally, a framework for property prediction could greatly enhance alloy design and manufacturing. Here a microstructure-sensitive framework is presented for the prediction of strength and ductility as well as estimates of the bounds in variability for these properties. The framework explicitly considers distributions of microstructure via new approaches for instantiation of structure in synthetic samples. The parametric evaluation strategy, including the finite element simulation package FEpX, is used to create and test virtual polycrystalline samples to evaluate the variability bounds of mechanical properties in Ti-6Al-4V. Critical parameters for the property evaluation framework are provided by measurements of single crystal properties and advanced characterization of microstructure and slip system strengths in 2D and 3D. Property distributions for yield strength and ductility are presented, along with the validation and verification steps undertaken. Comparisons between strain localization and slip activity in virtual samples and in experimental grain-scale strain measurements are also discussed.

     

Adsorption‐concentration polarization model for ultrafiltration in mixed matrix membrane

Adsorption has been found to be significant in ultrafiltration by mixed matrix membrane. Removal of very low molecular weight solutes compared to the molecular weight cut off of the membrane is facilitated by adsorption. The modeling of the adsorption coupled with concentration polarization is presented based on the mathematical approach developed by Gekas et al. (Gekas et al. Chem Eng Sci. 1993;48:2753–2765), from the first principles. However, extensive modifications were included in theoretical development including those suggested by Ruiz‐Bevia et al. (Ruiz‐Bevia et al. Chem Eng Sci. 1997;52:2343–2352). The developed model captured the rejection dynamics with the help of retention factor. The model equations were solved under the framework of boundary layer analysis, using the integral approach. Effects of the adsorption isotherm and the different parameters affecting the system performance were also investigated. Further, experimental validation of the model results with two different mixed matrix ultrafiltration studies was also elucidated. © 2014 American Institute of Chemical Engineers AIChE J, 60: 2354–2364, 2014     

Characterization of Cu-SiO2 Composite Synthesized by Hydrogen Reduction of Chalcopyrite Concentrate Followed by Acid Leaching

A Ghatshila chalcopyrite concentrate (average particle size, 50 μm) containing primarily CuFeS₂ and SiO₂ (Cu 16 pct, Fe 26 pct, S 14 pct, Si 5 pct, and O 33 pct) was reduced by a stream of hydrogen in a horizontal tube furnace at 1323 K (1050 °C), producing a mixture of Cu (26 pct), SiO₂, Fe₂O₃, Fe₃O₄, Cu₂O, and Fe. Subsequent acid leaching with 1 M HCl solution of the reduction product removed all iron oxides and iron, and other impurities too, leaving a Cu (53.3 pct) + SiO₂ mixture, with a small percentage of Cu₂O in it. This result compares well with the predicted final mixture of Cu (59 pct)-SiO₂ based on a mass balance on the starting concentrate. Elemental chemical analyses were done by energy-dispersive X-ray spectroscopy, which were crosschecked by atomic absorption spectroscopy in the majority of cases. The phase identification and microstructural characterization of Cu-SiO₂ mixtures were done by X-ray diffraction, Fourier transform infrared spectroscopy, Rietveld analysis, scanning electron microscopy, and high-resolution transmission electron microscopy (HRTEM). It was found that Cu-SiO₂ composites were formed in the final product, with a copper grain size of 385 nm.     

Investigation of Eccentric Open Eye Formation in a Slab Caster Tundish

Metallurgical and Materials Transactions B - Inert gas shrouding in tundish can result in the formation of a tundish open eye (TOE) due to the presence of reversed flows on the upper surface of the...     

Template-free synthesis of flower-shaped zero-valent iron nanoparticle: Role of hydroxyl group in controlling morphology and nitrate reduction

Well-dispersed single phasic flower-like zero valent iron nanoparticles have been synthesized under aerobic conditions using a facile approach without the addition of any additives or templates. The role of hydroxyl groups of polyhydroxy alcohols in controlling surface morphology of nanoparticles has been thoroughly investigated. The obtained nanoparticles have been characterized by TEM, FE-SEM, XRD and BET surface area analyzer. Electron microscopy analyses reveal that the solvent plays a pivotal role in determining the morphology of the particles. With increase in viscosity of the solvent, formations of ‘petal-like’ structures, which are joined at the center are formed. The nitrate removal efficiency of the iron nanoparticles synthesized in different solvents has been studied and it is seen that the “flower-like” iron nanoparticles were most active in the removal of nitrate. Experiments have been done by varying (i) nitrate concentrations, (ii) nanoparticle dose, and (iii) type of nanoparticles. The results conclude that highest removal efficiency (～100%) was achieved when the nanoparticle dose was 2.88 g/L, even for high nitrate concentrations up to 400 mg/L. The major highlight of this work is the fact that even though the nanoparticles synthesized in glycerol-water mixture have larger size in comparison to the other nanoparticles, still they remove the nitrates with highest efficiency.”     

0.40% Bipolar Strain in Lead Free BNT–KNN System Modified with Li,Ta and Sb

In this work we demonstrate a large electric field‐induced bipolar strain ~0.40% in Li, Ta and Sb modified BNT–KNN ((1?x) Bi_0.5Na_0.5TiO₃–xK_0.47Na_0.47Li_0.06 Nb_0.74Sb_0.06Ta_0.2O₃) system. The morphotropic phase boundary (MPB) of the system between rhombohedral and tetragonal phases lies in the range 0.02 ≤ x ≤ 0.06, beyond which all compositions (up to x < 0.15) were found to be tetragonal. A clear trade‐off between the large strain values and achievable d₃₃, k_p for a particular composition was noted. It is shown that while for x = 0.03, d₃₃ 169 pC/N, k_p 49% and strain ~0.13% were obtained, for x = 0.08 with 0.40% strain, d₃₃ and k_p values decreased drastically.     

Exploring the Influence of Methylene Diphenyl Diisocyanate as a Modifier for Ethylene Vinyl Acetate/Thermoplastic Polyurethane Blends

Ethylene vinyl acetate (EVA)/thermoplastic polyurethane (TPU) blend at various blend ratios has been modified via reactive processing with 4,4′-methylene diphenyl diisocyanate (MDI). Modification of the blends with even small amount of MDI shows significant improvement in physico-mechanical properties for EVA/TPU 50/50 and 30/70 blends, and it is also supported by the superior melt rheological behavior and dramatic improvement in oil resistance property. After the treatment of electron beam (dose range: 50–150?kGy), radiation crosslinked EVA/TPU (30:70) blend reveals further improvement in various properties. This particular material can find potential application as cable sheathing component.     

Effect of steam environment on severe core damage behaviour for VVER-1000 with the ASTEC V1 code

Severe accident studies for very low frequency events for VVER-1000 (V320) are carried out to estimate in-vessel damage progression under steam-rich and starved conditions. The analyses with code ASTEC, jointly developed by IRSN (France) and GRS, Germany), have shown the influence of steam environment on core heat-up followed by material relocation, hydrogen production, vessel failure and aerosol generation along with release to containment. Hydro-accumulator injection for studied transients also gives rise to a steam-rich environment enhancing the material oxidation depending on the injection time and period. The generated information along with PSA-Level 2 is helpful to decide Plant Damage State (PDS) and fruitfully develop accident management strategies for the plant.     

Lossy magnetic energy storage units for improvement in automatic generation control

Fast-acting energy storage devices can effectively damp electromechanical oscillations in a power system, because they provide storage capacity in addition to kinetic energy of the generator rotor, which can share the sudden changes in power requirement. Earlier studies showed the effectiveness of superconducting magnetic energy storage (SMES) for this purpose. The present paper analyses the characteristics of lossy magnetic energy storage (LMES) and shows the effectiveness of small-sized LMES units in improving power system transient response. Computer studies show that the optimal parameter settings of the power system are changed with the addition of an energy storage element.